
Requirements for silane crosslinked cable compounding
The silane crosslinded cable compounds (also know as sioplas or PEX-B) are now widely used in the wire and cable industry as an insulating material for low-voltage power cables (≤ 10KV). It is two-step reactive extrusion process. Here we introduce the first step, which is to inject silane-peroxide mixture into the melt polyethylene to get a grafted polyethylene. Achieving a high grafting rate depends on the highly distributed dispersion of the compounding system, precise temperature control and residence time of the material in the extruder.



Processing Steps:
Material handling system-Compounding and extrusion- underwater pelletizer -water cooling system and dryer – Classify – Packing system


Xinda Co Kneader
silane crosslinked cable compounding system
offer several specific benefits
> Gentle shearing:
Co-kneader’s unique combination of screws, pins and barrels can provides low shear which will reduce the breakage to materials’ physical character.
> Low process temperature:
The process temperature can be controlled in a narrow zone by precise temperature control of each zone.
> Excellent peroxide absorption control:
Liquid peroxide is strictly metered and mixed with pellets separately to assure the best quality of compounds.
> Uniform liquid distribution and dispersion:
Co-kneader’s multiple flights interacted with the pins provides excellent kneading effect by increasing the mixing circles. Excellent mixing can minimize the use of silane quantity.
> Flexible liquid injection position:
Liquid ingredients can be conducted into melts at designated position which helps customer to achieve the best formula solution.
> Modular design of screws:
Co-kneader’s screw profile can be changed by adjusting the serial of modular designed screw. It makes the compounding system adaptable to all requirements.